TOYOTA PRIUS 2011: HYBRID PROPULSION SYSTEM: INVERTER

General Information

NHTSA Campaign ID Number: 14V053000

Make Model Year
TOYOTA PRIUS 2011
Date Owners Notified Date Received by ODI Date Added to Database
2014-03-21 2014-02-12 2014-02-12

Production Dates: 2009-03-31 - 2014-01-17

Manufacturers Involved: Toyota Motor Corporation

Component: HYBRID PROPULSION SYSTEM: INVERTER

Potential Number Of Units Affected: 698457

Report Initiator: MFR MFR Report

Summary

Toyota is recalling certain model year 2010 through 2014 Prius vehicles. In the affected vehicles, the Intelligent Power Module "IPM" inside the inverter module "a component of the hybrid system" contains transistors that may become damaged from high operating temperatures. If this occurs, various warning lamps will be illuminated on the instrument panel and the vehicle will have reduced power allowing it to only drive a short distance.

Consequence

The vehicle may enter a fail-safe/limp-home mode that limits the drivability of the vehicle. The hybrid system could also shut down completely resulting in a vehicle stall, increasing the risk of a crash.

Remedy

Toyota will notify owners and dealers will update the software for both the motor/generator control electronic control unit "ECU" and the hybrid control ECU, free of charge. If an owner experiences a failure of the inverter before the vehicle receives updated software, the dealer will repair or replace the inverter assembly with a new one at no charge. The recall began on March 21, 2014. Owners may contact Toyota at 1-800-331-4331.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 'TTY 1-800-424-9153', or go to www.safercar.gov.