ORION ORION VII 2003: FUEL SYSTEM, OTHER:STORAGE

General Information

NHTSA Campaign ID Number: 04E038000

Make Model Year
ORION ORION VII 2003
Date Owners Notified Date Received by ODI Date Added to Database
2005-02-10 2004-05-20 2004-06-03

Production Dates: 2002-01-01 - 2004-12-31

Manufacturers Involved: Daimler Commercial Buses NA

Component: FUEL SYSTEM, OTHER:STORAGE

Potential Number Of Units Affected: 2030

Report Initiator: OVSC OVSC Report

Regulation Part Number: 571

Federal Motor Vehicle Safety Standard Number: 304

Summary

CERTAIN COMPRESSED NATURAL GAS FUEL CONTAINERS, MODEL ALT823D, P/N 1273147, EQUIPPED ON CERTAIN 2003 AND 2004 ORION VII BUSES. THE NVG CONTAINER'S PRESSURE RELIEF DEVICES FAIL TO TIMELY AND FULLY ACTIVATE AS REQUIRED BY FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 304, COMPRESSED NATURAL GAS FUEL CONTAINER INTEGRITY.

Consequence

IN THE EVENT OF A VEHICLE FIRE WITH THE FUEL SYSTEM ROOF ENCLOSURE REMOVED OR OPENED, THE FUEL CONTAINER'S PRESSURE RELIEF DEVICES MAY NOT ACTIVATE AS THEY ARE DESIGNED TO DO AND THE FUEL CONTAINER COULD RUPTURE AND EXPLODE. SUCH AN EXPLOSION, IF IT WERE TO OCCUR, COULD CAUSE SERIOUS INJURIES OR DEATH TO OCCUPANTS OF THE BUS OR TO PERSONS OUTSIDE THE BUS.

Remedy

STRUCTURAL COMPOSITES WILL REPLACE THE PRESSURE RELIEF VALVE FREE OF CHARGE. STRUCTURAL COMPOSITES IS EXPECTED TO NOTIFY THE OWNERS OF AFFECTED ORION VII BUSES IN JUNE 2004. THE RECALL BEGAN FEBRUARY 2005.

Notes

ALSO, CUSTOMERS CAN CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT '1-888-327-4236'.