NEW FLYER D40I 2004: ELECTRICAL SYSTEM

General Information

NHTSA Campaign ID Number: 13V485000

Make Model Year
NEW FLYER D40I 2004
Date Owners Notified Date Received by ODI Date Added to Database
2013-11-04 2013-09-20 2013-10-28

Production Dates: 2005-01-14 - 2006-10-19

Manufacturers Involved: New Flyer of America, Inc.

Manufacturer Campaign Number: R13-021

Component: ELECTRICAL SYSTEM

Potential Number Of Units Affected: 57

Report Initiator: MFR MFR Report

Summary

New Flyer is recalling certain model year 2004-2006 D40I transit buses manufactured January 14, 2005, through October 19, 2006, and equipped with Sure Power battery equalizers and DC-DC converters containing a particular epoxy sealing, aka 'potting', compound. The specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat.

Consequence

Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.

Remedy

New Flyer will notify owners, and dealers will replace the equalizers and converters, free of charge. The recall began on November 4, 2013. Owners may contact New Flyer at 1-204-982-8400. New Flyer's recall number is R13-021.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 'TTY 1-800-424-9153', or go to www.safercar.gov.