NAVISTAR 4400 2002: ELECTRICAL SYSTEM:STARTER ASSEMBLY

Make : NAVISTAR Model : 4400 Year : 2002
Build Dates : 2001-12-17 - 2002-01-03
NHTSA CAMPAIGN ID Number : 02V094000
Date Owner's Notified: 2002-04-15 Date Received by ODI: 2002-03-22 Date Added to Database: 2002-03-27
Manufacturers Involved: Navistar, Inc.
Manufacturer's Responsible for the Recall:
Manufacturer Campaign Number: 02503
Component: ELECTRICAL SYSTEM:STARTER ASSEMBLY
Potential Number Of Units Affected : 338
Summary:
      CERTAIN TRUCKS EQUIPPED WITH ENGINE STARTERS "CODE 08WWN OR 08WWP" BUILT BY LEECE-NEVILLE. THESE STARTERS HAVE A DEFECTIVE TERMINAL ADAPTER STUD. THE STUD IS USED ONLY AT THE POSITIVE BATTERY CONNECTION TO THE STARTER SOLENOID. IT WAS DESIGNED TO BE SCREWED ON OVER THE EXISTING STUD TO INCREASE THE STUD DIAMETER TO ACCOMMODATE THE LARGER SIZE OF THE POSITIVE BATTERY CABLE TERMINAL. THE ADAPTER STUD WAS WEAKENED WHEN THE HOLE WAS DRILLED TOO DEEP.
Consequence:
      THIS COULD LEAD TO A DIRECT ELECTRICAL SHORT TO THE BATTERIES. IF THE STUD BREAKS OFF, THE POSITIVE BATTERY CABLE COULD SHORT DIRECTLY TO GROUND, WHICH CAN GENERATE HEAT AND SPARKS CAUSING A FIRE.
Remedy:
      DEALERS WILL REPLACE THE ADAPTER STUD. OWNER NOTIFICATION BEGAN APRIL 15, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT INTERNATIONAL AT 1-800-448-7825.
Report Initiator: MFR V Report
Regulation Part Number: Federal Motor Vehicle Safety Standard Number:
Notes:
      CONSUMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT '1-888-327-4236'.