HARLEY-DAVIDSON FLH80 1978: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER

General Information

NHTSA Campaign ID Number: 79V005000

Make Model Year
HARLEY-DAVIDSON FLH80 1978
Date Owners Notified Date Received by ODI Date Added to Database
1979-01-11 1979-01-04 1979-10-12

Production Dates: 1978-11-01 - 1978-11-01

Manufacturers Involved: Harley-Davidson Motor Company

Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER

Potential Number Of Units Affected: 85

Report Initiator: MFR MFR Report

Summary

THE INVOLVED MOTORCYCLES WERE PRODUCED WITH AN INCORRECT FRONT BRAKE CALIPER PISTON ASSEMBLY WHICH ALLOWS EXCESSIVE CALIPER PAD RETRACTION FROM THE FRONT BRAKE DISC. BECAUSE OF THIS, MORE THAN ONE APPLICATION OF THE FRONT HANDLEVER COULD BE REQUIRED TO PRODUCE EFFECTIVE FRONT BRAKING OF THE MOTORCYCLE.

Remedy

THE DEALER WILL REPLACE THE FRONT BRAKE CALIPER AT NO COST TO OWNER.

Notes

VEHICLE DESCRIPTION: MOTORCYCLES.SYSTEM: SERVICE BRAKES; DISC CALIPER.CONSEQUENCES OF DEFECT: IF THE OPERATOR DOES NOT REALIZE THAT A SECOND BRAKEAPPLICATION IS REQUIRED, OR IF THERE IS INSUFFICIENT TIME FOR A SECONDAPPLICATION, AN ACCIDENT COULD RESULT.NOTE: THE OPERATOR WILL BE FOREWARNED OF THIS CONDITION BY AN INCREASE IN THEHANDLEVER MOVEMENT BEFORE THE FRONT BRAKE BECOMES EFFECTIVE. DRIVERS AREADVISED NOT TO OPERATE MOTORCYCLES UNDER THESE CIRCUMSTANCES.