BMW 540D 2018: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

General Information

NHTSA Campaign ID Number: 24V588000

Make Model Year
BMW 540D 2018
Date Owners Notified Date Received by ODI Date Added to Database
2024-10-07 2024-08-08 2024-08-09

Production Dates: 2018-05-17 - 2018-06-06

Manufacturers Involved: BMW of North America, LLC

Component: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

Potential Number Of Units Affected: 15

Report Initiator: MFR MFR Report

Summary

BMW of North America, LLC. "BMW" is recalling certain 540d xDrive vehicles that were previously repaired under recall number 22V-614. The exhaust gas recirculation "EGR" cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.

Consequence

An EGR valve with smoldering particles and a melting intake manifold increases the risk of an engine fire.

Remedy

Dealers will inspect and replace the EGR module and the intake manifold as necessary, free of charge. Owner notification letters were mailed October 7, 2024. Owners may contact BMW customer service at 1-800-525-7417.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 'TTY 1-800-424-9153', or go to www.nhtsa.gov.